Andy Mac Posted April 13, 2021 Share Posted April 13, 2021 Hi Guys.This is my first tech post in a 17 year absence, so be kind.I have recently bought a 420R with Caterham 6 speed. Going up the box, it is clunky going into 3rd and only 3rd. It always goes in, but not smooth.No issue on the way down. I have bled the clutch and adjusted the pedal to give excessive travel, but no improvement. Ant ideas? Any thing else I can try without striping the gearbox and replacing the synchro? Link to comment Share on other sites More sharing options...
SM25T Posted April 14, 2021 Share Posted April 14, 2021 Does the 6 speed have the same issue as the 5 speed .... the spherical bearing at the base of the shift lever can get dry and seize. Pull the gaiter away and trickle or spray some oil down down the side of the lever. Can work magic. Link to comment Share on other sites More sharing options...
David_Long Posted April 14, 2021 Share Posted April 14, 2021 These sort of things are always subjective. If it's a 'clonk' (just in 3rd) but always goes in to gear, then I doubt anything serious is about to happen, and probably not a gear selection problem. 3rd gear is at the rear of the gearbox on a spline (rather than being a machined part of the layshaft) and examples of the retaining bolt loosening are known, but rare. If it continues to trouble you, then think about investigating it further and an overhaul at Road and Race may be an idea, particularly if the car has done high track miles. Link to comment Share on other sites More sharing options...
John Vine Posted April 14, 2021 Share Posted April 14, 2021 Re #2:I imagine your 6-speed has the Quickshift lever. If so, the spherical bearing doesn't require lubricating as it sits in PTFE or similar.It may not be the problem, but it would be worth checking the plastic saddle on the selector shaft. Wear here can affect the precision of the gear change. Have a look at this Guide.JV Link to comment Share on other sites More sharing options...
timb2117 Posted April 16, 2021 Share Posted April 16, 2021 Hi Andy, I have had a few issues with going into 2nd on my box and from this amazing site and the knowledgebase of members I have finally gone through various options and ended on Redline MT-90 gearbox oil, (hot climate) its not totally fixed but way way better until I can get around to gearbox rebuild.From memory Redline MTL was better for chillier places like UK:) 9 Link to comment Share on other sites More sharing options...
Leadership Team SLR No.77 Posted April 16, 2021 Leadership Team Share Posted April 16, 2021 As an alternative view on MTL, I swapped back to standard Ford gear oil in my 6 speed and it's now substantially quieter which can only mean less component wear. The shift to second gear is not as slick but only in the first minute or so of driving after which the changes are perfectly fine as it gets a little heat in it.Stu. Link to comment Share on other sites More sharing options...
Wrightpayne Posted April 16, 2021 Share Posted April 16, 2021 Stu,have you got the ford part number for the gearbox oil? I'm a bit Okey Cokey with MTL - had it in couldnt tell any difference, then Comma and now back to MTL!I have ford GL5 oil in the diff (Ford Ranger still uses it!) Ian Link to comment Share on other sites More sharing options...
Leadership Team SLR No.77 Posted April 16, 2021 Leadership Team Share Posted April 16, 2021 Sorry Ian, I didn't change it, I had it swapped when it was MOT'd. Much easier done when there's the facility to raise the car up high.Stu. Link to comment Share on other sites More sharing options...
7 wonders of the world Posted April 16, 2021 Share Posted April 16, 2021 Gear lever is the same for the Type 9 5 speed and Caterham 6 speed. There is a an upgraded spring for the gates - SPC make their own as the stock is too soft and the race version too stiff - sounds a bit like Goldilocks along with a good few other tweeked parts for the 6 speed. Link to comment Share on other sites More sharing options...
Andy Mac Posted April 20, 2021 Author Share Posted April 20, 2021 Thanks for all the advice guys. Link to comment Share on other sites More sharing options...
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