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Arch gritblast and powder coat my BDR - any advice please? Strip Pics here


anthonym

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They seem great :-)

pics here, stripped BDR:

https://www.lotus7.club/blogs/bdr-strippinged-go-arch-tomorrow

 

She is 32 years old.

In prospect of having

internal skins also powder coated, I gather this is now standard procedure

plus

honeycombs to be added, a safety thing

MAYBE modify the wishbones so they do not need the bolt-on mod, BUT does that affect her originality?

Going to upgrade from rear drums to disks, using the Caterham Cars upgrade for that purpose, which I have had "in stock" since about 2004.

anthony

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32 years!  nice project!

Personally, if I was doing a no-expense-spared resto and had the time, I wouldn't powdercoat the chassis.  It looks great, but it tends to brittle, chip and flake and creating hidden water traps between the powdercoat and the bare metal; leading to hidden corrosion.  My 10 year old car which has mostly dry miles on it has powdercoat flaking here and there  which I have to stay on top of.

I'd go with a professional 2K spray, or use a brush with epoxy mastic, POR15 or even hammerite.  I think that would last pretty much forever and patch easier even if a little less cosmetically pretty.

Haven't heard of powdercoating the aluminium skins.  Is that new?

 

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Yes I think so, Phil (Arch) says it stops the ally corrosion progress. Rob ((Ratrace) mentioned it is now standard procedure (I didn't ask if he meant for his projects or generally). 
 

My only real question at present is whether updating the wishbones so that the bolt-on upgrade is not required is stepping away from original too much, or is an acceptable chassis manufacturer correction of what they should have done in the first place. I fear this is personal preference in the end. 

anthony

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I had the inside of my side skins powder coated black when Arch reskinned mine earlier this year.  Aside from making the engine bay look very smart, it should largely prevent the steel-ali bi-metallic corrosion that occurs on the side panels. Arch charged something like £100 for the additional powder coating.  I looked at having the rear panel done, but that would have added the same again due to the rear panels being more fiddly to do.  

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Anthony, re front suspension, when I rebuilt my BDR, earlier this year, I built it as per original, all new wishbones, cast top links, trunnions, new spax shocks and springs etc.  When I had the car set up, the offside camber was 27 minutes +ve which couldn't be adjusted out ( chatted with Bruce at Arch, as he'd fully rebuilt chassis and provided the wishbones, his belief was the machining on the replacement cast top links was known to be poor).  I ended up putting the later full top wishbone on, including later arb set up too. It's lost a bit of originality, but the car drives better, and I have all the original bits for when it will be sold.

 

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