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Coil packs


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 Sorry hardly know anything mechanically but Does anyone know if there is a way of finding a faulty coil pack , did a track day at bedford autodrome  some time ago and had a misfire / not running correctly at the end of the day . Was told its probably a  coil pack , have run the car since briefly with no problem , pulled like a train etc etc .I assume it will only happen again when really hot / at my next rack day which is saturday ! any way i can find out which one it is and change before hand ?

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I had a similar problem with my 420. It would run fine until after about 15 minutes track time and then I would get a misfire. Let it cool down and it would be fine until really hot again. It never happened on the road so it seemed to be temperature related.

I fitted a new set of coil packs and next track day, the misfire occurred again. I took it to Northampton Motorsport who managed to replicate the issue on their rollers and it turned out to be a faulty throttle position sensor.

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My assumption, incorrectly, was a k series. If duratec individual coils it can be the coil wiring sub loom breaking down. They can fail due to vibration. Might be worth getting the r500 version which is much more flexible wiring than the standard one and trying that

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Even with the upgraded sub-loom on the Duratec, it can still be a faulty connector to the coil due to vibration. When my car was 5 Years old, the #1 cylinder connector on the upgraded loom failed giving an intermittent misfire, a new sub loom with foam tape applied to the coil cover to stop the connectors vibrating, solved the problem.

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Agree about the upgraded sub-loom. In my case, that proved to be a 100% fix.  Depending on year, your car may already have one.

I've never tried it, but it might be worth asking a Ford dealer if they can test each COP (coil-on-plug).  I take it the misfire doesn't last long enough for you to detect which primary is cooler than the others?   An infra-red thermometer would help here.

What spark plugs are fitted?  Common Duratec ones are FoMoCo TRAP6-13 and NGK BR7EFS.  A known snag with the former is that the wide gap (1.3mm) can over-stress the COP.  The usual fix is to close the gap to 1.0mm.

JV

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Hi Guys

Right , car was serviced by rob at boss racing couple of weeks ago , hes mentioned all the things you have said so ive got a new set of spark plugs handy , 4 new coil packs , a new TPS , a coil sub loom , and an injector sub loom , he rekons they are all plug and play , so i take it from what you've all said i should have everything covered , what do you think? so as to not waste my track day !! , fingers crossed 

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