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Fitting a cam belt


Mark w

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So today i fitted a new cambelt on my daughters VW .

No verniers so cam timing is down to the accuracy of the components and assembly .The issue is that with the top sprockets locked in position the crank sprocket needs to be set half a belt tooth off the marking for TDC .

So i either fit it so the top sprockets are running " late " or "early " relative to the perfect timing with the bottom spocket dead on the TDC mark  .( if ive explained that right !?) 

Any preferences ? 

It runs OK but the idle seems to be more lumpy than it was .

No i dont have a dial guage to check it .I need to rely on the timing marks on the car 

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Does the engine have keyways on the crank and cam pulleys?  Most modern engines I've worked on rely on the clamp of the pulley bolt(s).  

If you've not had the pulleys off I do the same as SM25T.  If I feel like being a smartarse and the tensioners don't need replacing (and it's my engine) I like to do the cut it in two with the engine running trick.  Can't mess the timing up that way.

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UNADJUSTEDNONRAW_thumb_1154e.thumb.jpg.d8afb9b64b313dbb6668572507e1708c.jpg 

If you look at the above photo the belt runs from the top left sprocket down past the fixed pully to the bottom sprocket which looks like this .

UNADJUSTEDNONRAW_thumb_1154c.thumb.jpg.187e157d3db687a1b485e0220d25cc3a.jpg

The ridge with the two splayed ends needs to line up with the mark on the engine casing ( which it does in this photo)  however at this stage the belt wasnt on the top sprocket ! put the belt on the top sprocket and tension it round the bottom sprocket and the sprocket is half a " pitch off the mark .Hence my original question . Its basically a function of the belt ( a Gates one ) .

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