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How to look in the fuel tank?


andy_harries

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It's very unlikely that a small section of the end of my jerry can spout has come off and ended up in the fuel tank when filling it up, but it is possible and I'm a little paranoid about it. Is there a way of looking in the fuel tank that doesn't mean I have to drain it to check?

My immediate hair-brained scheme would include putting an endoscope with LED lights down through the filler tube into the tank to have a quick look around, but I have an understandable aversion to blowing myself up ! 

Other thoughts?

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How small are you talking?  I wouldn't worry about it - it will be sat at the bottom of the tank minding its own business. 

My tank has been in and out numerous times over the last few years to fix cracks in the filler neck, failing gaskets and poorly sealing new gaskets.  Eventually cure by replacing the threaded inserts, but on a couple of times, I've found bits of gasket, a rivnut and dissolved sealing in the bottom of the tank below the fuel pick up.  The fuel pick up cant reach a few litres in the bottom of the tank, so its will likely sit there minding its own business.    

But if you really want to look, take the filler neck off and took in with a torch from inside the boot.  A little angle mirror can be useful too, but dont drop that in too *rofl*

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Its the end piece of the spout.  Pretty sure it fell off elsewhere but you know you always get that little voice in the back of your head!

To get at the filler neck to detach, assume I need to taken the floor of the boot out?

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It depends on the car I think.  You need to remove the neck cover if fitted inside the boot, then you'll see the large rubber pipe from the rear of the filler cap assembly to the top of the tank and jubilee clips.  I think you'll need to take the cap assembly off to give the movement needed to get the rubber hose off.  Its not too hard, once you take the cover off youll see how it is put together.  

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As Tom B says I think your plan to make a borescope inspection would find more than you expect (by the way you would have to source a scope that was certified for use in fuel tanks.  I know they exist from my aerospace days but they are not cheap)  I've crawled through the fuel tanks of B737, B767, A320 and A380 and they have had all sorts of "foreign objects" lying about.  I did hear a story of a B747 where they found a table in the centre tank!

It all depends on the "object" that you have lost.  Is it smaller in size than the fuel pick up pipe ID?  Will it deteriorate in fuel to become jelly like? Will it break up when immersed in fuel into smaller pieces?  (All of this based on it not just falling to the area that the pick up doesn't reach!) If not then your risk is very, very low of it causing any issues.

Remember you do have an in-line filter which is mounted on the rear of the bulkhead behind the drivers seat which catches the usual stuff found in regular petrol station fuel so its never going to reach the injectors or engine.

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Be very careful of static spark. Do not put anything electrical in the tank, isolate the battery and earth the car, do not turn torch on near the tank, if you put a mirror in then make sure the handle is made of non spark metal ie aluminium or brass, also be aware that an almost empty tank is more volatile than a full one as a tank full of fumes is much more explosive. Safety first mate (ex tanker driver). Bill.

 

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Is it an in tank fuel pump - k series  - if so there is likely to be a fine gauze filter on the pump pick up (standard) any way which should stop anything going into the pump and fuel system ven if it tried sucking something through

 

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Good idea Piers but not sure that would work - when I had my tank out last year it was a split tank where on the pump side there is an aluminium plate circa 5-6 inches to the left of the right hand tank edge running the full width (front to back) of the tank other than a recess hole in the bottom front of the plate (lowest part of the tank) and a few higher up - I guess this is  it to stop fuel starvation on low fuel levels on high speed cornering/acceleration pushing the low amount of fuel away from the pump which is in the right hand front corner (ish). Almost looks light a mini reserve tank

The gauge sender is in the bigger portion of the fuel tank (other side of the metal divide) - if something dropped in from fuel filler it guess it would likely to be in the smaller "reserve" tank  - mind you if its anything like my car, logic never seems to work in finding anything, so the best conclusion would be the bloody thing could be anywhere !!

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What model of car are we discussing?

If it's a Sigma or Duratec, your best bet may be to remove the fuel pump assembly.  It's not difficult, but you'll need to take out the boot floor first.  And provided you're careful (flames, sparks, good ventilation, etc), you won't need to drain the tank (although that's pretty simple with a jerry can and syphon tube).  Bear in mind this pump has a built-in filter, so it's unlikely to be affected anyway. 

There's some info on how to remove the pump in this Guide.

JV

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You won't cause an explosion with a cheap endoscope for the same reason fuel pump electrical connections aren't insulated.

 

I've also used expensive endoscopes in explosive environments. Most of the time they're only required due to rules/procedures, not risk.

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