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New Radiator only lasted a few months now leaking - Replace or repair?


glasgow

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Last year I changed the radiator (becuase the old one had a small leak. After recomendation from the BC I went for Radtec radiator. After a few months and 3K miles, the radiator started to leak... *banghead*

A) any one has experience with repairing aluminium radiators - does it worth?

B) if I am to buy a new one, any "good quality" one please?

Ahmed

(K series, SV)

 

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Yes Jonathan, bought new from Radtec.... Never thought of asking them. It has been leaking for about 4 months and I mistakenly was thinking it is the mecalor clamp not tightening well... But today I had a good look and realised the leak is actually from the coolant tubes not the hose. Problem is now the radiator is over 1 year but will give them a phone on Monday

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Usual advice:

  • Don't delay.
  • Your rights under the Sale of Goods Act aren't limited by their guarantee. (The law is a bit different in Scotland but AFAIK this is still true.)
  • No threats, no accusations, just a request for them to fix or replace.
  • Photograph the fault.
  • Keep a contemporaneous record of all communications.​

Good luck

Jonathan

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I had a tiny leak from my Radtec within the first year, and they repaired it free of charge.

I then had the car off the road, so couldn't really test it until the following spring well out of the first year period. It still leaked, so I phoned them and they sent me a new radiator free of charge (not even postage) and didn't ask me to send the old one back.

Ring them, I'm sure they will be helpful *smile*

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I took my copper rad in to them as they are just down the road. Very helpful and showed me the Ali comparision to check fitment even though I had no plans of changing at that time. 

Charged me £60 to braze top and bottom of mine. 

I now have a plan to upgrade to Ali over the winter and they told me they have them in stock normally.

 

 

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I had a leak from the plastic bung, where a thermostat would have been fitted, but is not required on a sigma engine.    Radtech sent me a thermostat which fixed my problem free of charge, and my Rad was just over 1 year old.    Contact Radtech they are splendid company to deal with. 

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I will phone radtec tomorrow, but why the Seven radiators are not that reliable? I do understand some switches and accessories in kit cars/classic cars may not be heavy duties. But radiators should be the same quality as tintop radiators and lasts for long years-right?

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I had a couple of Radtecs and they both failed s did the previous Caterham item, it seems mine suffered due to a lack of cross bracing on the Radiator and the small twisting forces in situ caused the joints between rails and tside tanks to fail 

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This makes me wonder.... putting in mind the "compexity" of coolant replacement in K series, is there a point of just ignoring a small leak rather than repalcing the radiator every 1-2 years. Silly question I know but mine been leaking for about 4 months and this resulted in just a few millimeters drop in the coolant level in the tank that never needed topup.

 

Is there a danger when keep driving the car with this small leak? Any effect of this "Hole" in the coolant circuit, could this hole lead to air-lock? Could the leak suddenly get worse and significantly affecting the coolant level? Any harmful effect of the coolant fluid touching the chassis tube?

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Yes to all of the above. Not difficult to fill the k-series if you have the small hole in the internal plate of the thermostat and a bleed tee in the highest heater hose. Now you know about the leak ... get it fixed ... or put a bottle of something like K-Seal in the expansion tank to seal it.
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You also need to check that the rad is mounted securely but squarely. If the bobbins are too soft or saggy or the rad is fixed non-uniformly, it will twist and this can cause them to leak. I ran a Caterham triple-pass for years on track with hard suspension and it never caused a problem until a mate modified it using a tyre wall. But my now spare triple-pass weeps at the end tanks for some reason. Not sure if I can be arsed to fix it.

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Nothing rubbing, Mav.

 

interesting to know about the twist, Mankee.... The leak is at the coolant tube rail at the passenger side upper. Last time the leak was also at the coolant tube rail but at the driver side lower. would there be a twist effect here during tightening the bobbins??? any advice about "tightening them correctly", please

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Radtec will sort, they are very helpful and whilst mine failed after two years it has lasted another 4 since then so far.by comparison I went through three triple pass caterham ones in 6 months

the problem is the mounting method, the chassis flex is not sufficiently isolated. I changed from exhaust bobbins to fuel pump bobbins which may help.

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On my car, the radiator mounts do not provide a flat surface for the radiator to attach to.

It is worth spending a little time packing out the mounts with washers so the radiator doesn't rock when gently pushed against the bobbins. Then when the nuts are tightened there shouldn't be any twisting force applied.

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