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Swapping roll cage back to roll bar


mandalman

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Evening Each

I've got my last track type thing at Shelsley next Tuesday and the following weekend I'm taking my car off to Wales for the week . I'd like to take the full roll cage off (an old Safety Devices case) and put my roll bar back on so I can drive in comfort without a helmet. This is the first year I've had a roll cage and whilst I appreciate the added safety on track I hate it on roads. With helmet on I have very little clearance and bang my head on the bars with every pot hole (and there are a lot of pot holes in Birmingham). My question is; how difficult is it to swap them over. I am mechanically inept and usually take my cars to garages to have anything done to them but I have a reasonable knowledgeable friend to help so should we be able to manage the job easily enough?

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I've had 3 different cages on and off my car several times. Take all the bolts out - there should be bolts above the rear shocks if a dedion. Then pull the rear legs upwards and once clear of the chassis pull the whole cage backwards to free the front legs.

Might be prudent to have an assistant to avoid scratching paint. 
 

The holes in the side skins should be covered by the doors but will need plugging.

If you are fitting an FIA bar there are thin headed bolts to go back in above the shocks.

Ian

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To add to Ian's comments, the rear shocks will need removing to get access to the bolts that go vertically into the cage tubes directly above the top shock eyes. These bolts have a reduced (thin) head and you might need to grind the taper off the end of a socket to get a good purchase.  Definitely a two person job, there might be some tension in the cage so be ready for some unwanted movement as you start to unbolt and lift it!

Stu.

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"I am mechanically inept and usually take my cars to garages to have anything done to them but I have a reasonable knowledgeable friend to help so should we be able to manage the job easily enough?"

Yes. Procedure and tool for the half-height bolt head as upthread.

Would you like a copy of the Assembly Guide?

Jonathan

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Back again.

As an alternative to swapping between roll cage and roll bar I'm wondering if this would a better option. It's listed on the CaterhamParts website as suitable for S3 but I'm assuming it's metric. Would it fit a 1999 Superlight R?  Seems to me that with the absence of the outside crossbars (don't know the proper name) access is almost unhindered, whereas the easiest way out of mine with helmet on is climbing out the top! I could live with something like this permanently without swapping back and forth. rollcage-trackday-for-s3-windscreen.jpg.57c520086f86f04c91559af4ae8fd061.jpg

 

 

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I don't want to appear to be a doom monger, any cage offers more protection than an FIA bar, personal safety is just that a personal issue. I drive with a full cage, but I'm shorter than you, have a lowered drivers floor and only wear a helmet when it rains, so is that daft?

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