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Temperature gauge not working


Delberts Wallet

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Having had similar problems I saved this table and found that it was roughly correct for the sender on my Vx when tested in a cup of water cooling from boiling. In the end it turned out there was nothing wrong with the sender or gauge just a high capacity ally radiator that was'nt allowing the engine to come up to temp, solved prblem with a hardboard radiator blind. Hope this helps.

 

 

 

Temp Resistance

deg C ohms

 

45 263

50 224

55 190

60 162

65 137

70 117

75 99

80 84

85 72

90 61

95 52

100 44

105 37

110 32

115 27

120 23

 

 

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Got exactly the same problem on my K-series powered beastie - occasionally works, occasionally doesn't! No idea why it does either. Usually stops reading on long motorway runs but heater still giving heat so engine not cooling excessively.

 

Everytime i try to find cause, it starts working again so I'm non the wiser!

 

Bri

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Gareth.

You can test the gauge by earthing out the feed. Take the female spade connector off the sender unit (on water rail) and use a piece of wire with a male spade terminal attached to it (or a bared section of the wire stuffed into that loom connector)to earth it to the body/neg on batt.

Easiest to get someone else to ground it as you watch gauge with the ignition on. If all's well with the gauge it'll flash round clockwise to the upper limit in about 3 nanno seconds!!!Replace sender. No movement suggests gauge U/S.

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  • 19 years later...

Stopped for petrol this afternoon and on restarting the engine, the gauge hardly moved. Stayed that way (with just a small movement up to about 40C) for the 5 mile drive home.  Gauge seems to work due to this minor movement and also is illuminated when the side-lights are on.

Car is a 2001 1.6K Series Supersport EU3. 

Tried the test mentioned above: "You can test the gauge by earthing out the feed. Take the female spade connector off the sender unit (on water rail) and use a piece of wire with a male spade terminal attached to it (or a bared section of the wire stuffed into that loom connector)to earth it to the body/neg on batt. Easiest to get someone else to ground it as you watch gauge with the ignition on. If all's well with the gauge it'll flash round clockwise to the upper limit in about 3 nanno seconds!!!Replace sender. No movement suggests gauge U/S."

Assuming I've done it correctly by running a wire from the disconnected female terminal taken from the single point (on the right in photo) to the battery earth.  Did not touch the plug on the left other than to check it's secure.

WP_20210418_18_35_03_Pro1.jpg.f12aecf7b34da0456cb700808c306954.jpg

Gauge seems okay as needle moved all the way round almost immediately.

Any other tests I can do to eliminate loose connections and/or bad earths?

Sorry, for the numpty questions - if the sensor is faulty (as seems to be the case) then which of these items is it? Cannot see any parts on Caterham website for K-series water temp sensors other than this https://caterhamparts.co.uk/senders/17-temperature-sender-water-all-variants-96.html?search_query=temperature+sensor&results=59. Also, how do you change it and does the system need to be re-bled afterwards?

 

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Sensor is the smaller of the two on the rail. You can un screw and put it into boiling water to check in case there is an issue with your cooling system. New one just screws in. Minimal coolant will seep out the water rail, thumb over it. I just top up from a bleed tee in the top hose of the heater
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Thanks but think I don't have a bleed tee as standard.

Am I correct in thinking that this smaller sensor is just for the gauge?  The larger sensor in front of it on the water rail is for the ECU and more important functions and that the fan either uses this or has it's own sensor near the radiator. Put another way, is the car probably ok to use? 

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The temperature gauge sensor can be notoriously short lived and prone to heart stopping moments when you glance at the gauge. I have taken to covering the top with araldite when I fit a new one, leaving the connector lug clear, as the connector part can rotate.
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Oh this is frustrating.  From notes above . . . . . 

1/ Tested gauge by earthing to battery negative terminal. Needle spins round to maximum so not a gauge problem.  Just for good measure, removed it from dash, checked the connectors and put it back. Tested by earthing again to make sure and still ok.

2/ Before fitting new sensor (part above), I removed the female spade connector again from the current sensor and connected it to the new one. Immersed to c. 1cm in both warm and hot water (between 40 and 90C).  Ignition on and gauge doesn't register anything.

So what else can it be? It's such a simple little circuit so all I'm thinking is 

a) does the new sensor need to be in-situ?

b) have a got a dud new sensor?

 

 

 

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I see. Have just redone the test correctly on the the new sensor.  Hot water about 70C gives a resistance on my 20kohm meter of 1.04 then as it cools to ambient temperature I watched the resistance steadily rise to 1.81. This suggests the new sensor is okay.

I then removed the old sensor and same test showed same 'OL' (open circuit) resistance readings regardless of temperature. Looks like the old sensor is the issue. Fitted the new sensor in and connected morning with negligible loss of coolant in the process. Run engine up to temperature, gauge moved smoothly round from 40 to low 90s, then thermostat opened on cue, fan started and ran for about 2 mins to take it back down to high 80s.  Heater working too.

Decent run out later on in the afternoon and perfect.  Thank you everyone for input.

 

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  • 1 year later...

This is a useful thread :) My K-series temp gauge has become increasingly erratic over the last month, it doesn't go over 80 but does like to dance about below that. I'll run through the tips and tricks above and see where I get, here's hoping it something simple like the sensor! *bounce*

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